Converting MDF dust powder into high-density fuel pellets that can be burned, it eliminates the risk of dust explosions and obtains valuable fuel pellets.
During the MDF production process, a significant amount of dry sawdust is generated. This not only contaminates the work environment but also poses a serious safety risk, as dry sawdust can easily lead to dust explosions. The MDF dust pellet machine offers an ideal solution to this issue. It efficiently compresses fine wood dust into high-calorific value pellets, providing valuable fuel for boilers while also mitigating the risk of dust explosions.”
The MDF dust pellet machine is capable of pressing wood pellets. However, unlike ordinary wood chips, MDF dust is extremely fine, and the wood fibers are already broken down. The moisture content is typically below 10%, with some cases even less than 5%. As a result, the ability to directly press MDF fibers into pellets depends on the wood type, size, and moisture content of the raw materials.
In countries like Indonesia, Malaysia, and Thailand, where the climate is humid year-round, the ambient moisture content is high. Therefore, the moisture content of the raw materials is generally above 12%, making them suitable for direct pellet pressing. However, the machine’s mold must be customized to match the specific properties of the raw materials.
We utilize a flat-die pellet machine to process MDF dust to pellet, because most MDF board factories require lower output, typically under 1 ton per hour, and they do not operate daily. Our commitment is to produce pellet machines of exceptional quality.
Pursuit of Zero Failure Rate: Although flat-die pellet machines are generally used for smaller projects, we incorporate heavy-duty gear reducers to ensure an exceptionally low failure rate.
Quick Pellet Mill Mold Replacement: Understanding that most users are inexperienced initially, we’ve designed our pellet machine to allow for quick and easy mold replacement within just five minutes, making it especially user-friendly for beginners.
Comprehensive After-Sales Support: We offer complete after-sales service information and an online guidance system to ensure you can start operating the machine on the very day you receive it.
Waste boards or scraps from the MDF production process can be converted into fuel pellets, but they must first be crushed. Typically, a crushing machine is required to reduce the raw material to a size of less than 10 mm, similar to sawdust, which is ideal for pellet production.
After crushing, the wood sawdust usually needs to undergo iron removal, as boards may contain screws or nails that could damage the pellet machine’s mold.
Fuel pellets made from MDF boards are generally intended for use in industrial boilers, whereas pellets produced from MDF dust are versatile and can be used both in industrial boilers and household fireplaces.
You can choose from 80kg/h-4000kg/h. Generally, we recommend you to use a 400-800kg/h pellet machines. There are two main models to choose from in this output range. More details.
We can help you design a simple sprinkler device to control the moisture content at about 15%. Or if you have other raw material with higher moisture content, you can mix them. Please contact us for more solutions.
If you can delivery some raw materials to us, we’d be happy to provide a free trial. usually need about 50kg at least. And we can help to send the pellets back to you for testing the pellet quality.
The output and production lines are different, and the price varies greatly. If you only need the smallest pellet machine, the price is about US$2,000.